Chapter 2 – Diesel Engine Blocks and Rotating Assemblies (page 11)
Inspect Seals and Ventilation System - Microsoft Word
Inspect Seals and Ventilation System - PDF
Engine Block Inspection - Microsoft Word
Inspect Engine Cylinder Walls - Microsoft Word
Inspect Engine Cylinder Walls - PDF
Inspect In-Block Cam Bearings - Microsoft Word
Inspect In-Block Cam Bearings - PDF
Service In-Block Camshaft - Microsoft Word
Service In-Block Camshaft - PDF
Service the Crankshaft Journals - Microsoft Word
Service the Crankshaft Journals - PDF
Select-Fit Engine Block Components - Microsoft Word
Select-Fit Engine Block Components - PDF
Inspect and Replace Main Bearings - Microsoft Word
Inspect and Replace Main Bearings - PDF
Inspect and Replace Drive Gear and Train Components - Microsoft Word
Inspect and Replace Drive Gear and Train Components - PDF
Chapter 3 – Cylinder Heads and Valve Trains (page 26)
Inspect Valve Bridges - Microsoft Word
Inspect Pushrods and Rocker Arms - Microsoft Word
Inspect Pushrods and Rocker Arms - PDF
Install Overhead Camshaft - Microsoft Word
Install Overhead Camshaft - PDF
Chapter 4 – Diesel Engine Lubrication System Diagnosis and Repair (page 39)
Verify Oil Pressure and Temperature - Microsoft Word
Verify Oil Pressure and Temperature - PDF
Inspect, Measure, Repair/Replace Oil Pump - Microsoft Word
Inspect, Measure, Repair/Replace Oil Pump - PDF
Inspect, Repair/Replace Oil Pressure Regulator - Microsoft Word
Inspect, Repair/Replace Oil Pressure Regulator - PDF
Inspect, and Reinstall/Replace the Oil Cooler - Microsoft Word
Chapter 5 – Diesel Engine Cooling System Diagnosis and Repair (page 51)
Cooling System Inspection - Microsoft Word
Cooling System Inspection - PDF
Accessory Drive Belts - Microsoft Word
Verify Coolant Temperature - Microsoft Word
Verify Coolant Temperature - PDF
Inspect and Replace the Thermostat(s) - Microsoft Word
Inspect and Replace the Thermostat(s) - PDF
Flush and Refill the Cooling System - Microsoft Word
Flush and Refill the Cooling System - PDF
Inspect and Replace the Water Pump - Microsoft Word
Inspect and Replace the Water Pump - PDF
Inspect the Cooling System and Pressure Test - Microsoft Word
Inspect the Cooling System and Pressure Test - PDF
Chapter 6 – Diesel Engine Condition Diagnosis (page 68)
Verify Customer Concerns - Microsoft Word
Verify Customer Concerns - PDF
Engine Leak Inspection - Microsoft Word
Engine Noise Diagnosis - Microsoft Word
Vibration Diagnosis - Microsoft Word
Engine Exhaust Diagnosis - Microsoft Word
Engine Exhaust Diagnosis - PDF
Crankcase Pressure Test - Microsoft Word
Diesel Engine Operation Diagnosis - Microsoft Word
Diesel Engine Operation Diagnosis - PDF
Engine Oil and Lubrication System Inspection - Microsoft Word
Engine Oil and Lubrication System Inspection - PDF
Engine Cranking and Starting Diagnosis - Microsoft Word
Engine Cranking and Starting Diagnosis - PDF
Diesel Engine Battery Diagnosis - Microsoft Word
Diesel Engine Battery Diagnosis - PDF
Chapter 7 – Diesel Engine Disassembly, Cleaning and Crack Detection (page 82)
Service Cylinder Head Assembly(s) - Microsoft Word
Service Cylinder Head Assembly(s) - PDF
Inspect Threaded Holes, Bolts and Studs - Microsoft Word
Inspect Threaded Holes, Bolts and Studs - PDF
Inspect and Measure Cylinder Head(s) - Microsoft Word
Inspect and Measure Cylinder Head(s) - PDF
Inspect Valves and Valve Guides - Microsoft Word
Inspect Valves and Valve Guides - PDF
Inspect Injectors and Glow Plug Sleeves - Microsoft Word
Inspect Injectors and Glow Plug Sleeves - PDF
Chapter 8 – Diesel Engine Assembly (page 93)
Determine Cylinder Head Gasket Thickness - Microsoft Word
Determine Cylinder Head Gasket Thickness - PDF
Measure Piston-to-Cylinder Wall Clearance - Microsoft Word
Measure Piston-to-Cylinder Wall Clearance - PDF
Identify Piston and Bearing Wear Patterns - Microsoft Word
Identify Piston and Bearing Wear Patterns - PDF
Install Pistons and Connecting Rods - Microsoft Word
Install Pistons and Connecting Rods - PDF
Inspect Crankshaft Vibration Damper - Microsoft Word
Inspect Crankshaft Vibration Damper - PDF
Chapter 10 – Air Induction, EGR and Glow Plug Systems (page 117)
Service the Air Cleaner System - Microsoft Word
Service the Air Cleaner System - PDF
Intake Manifold Pressure Test - Microsoft Word
Intake Manifold Pressure Test - PDF
Intake Manifold Service - Microsoft Word
Air Heater and Glow Plug Inspection - Microsoft Word
Air Heater and Glow Plug Inspection - PDF
Inspect Airflow Control Valve - Microsoft Word
Inspect Airflow Control Valve - PDF
Chapter 11 – Diesel and Biodiesel Fuel (page 129)
Diesel/Biodisel Fuel - Microsoft Word
Chapter 12 – Fuel Supply and Low Pressure Fuel Systems (page 135)
Inspect Fuel System Components - Microsoft Word
Inspect Fuel System Components - PDF
Diesel Fuel Pump, Filters, and Heaters - Microsoft Word
Diesel Fuel Pump, Filters, and Heaters - PDF
Checking Fuel System for Air - Microsoft Word
Checking Fuel System for Air - PDF
Chapter 13 – High Pressure Diesel Fuel Systems (page 142)
Inspect High-Pressure Fuel Lines - Microsoft Word
Inspect High-Pressure Fuel Lines - PDF
Inspect Electronic Throttle - Microsoft Word
Inspect Electronic Throttle - PDF
Inspect High-Pressure Common Rail System - Microsoft Word
Inspect High-Pressure Common Rail System - PDF
Inspect a Pump-Line Nozzle Fuel System - Microsoft Word
Inspect a Pump-Line Nozzle Fuel System - PDF
Chapter 14 – HEUI Diesel System Operation (page 157)
Chapter 15 – Exhaust Aftertreatment Systems (page 165)
Exhaust Back Pressure Test - Microsoft Word
Exhaust Back Pressure Test - PDF
Exhaust System Inspection - Microsoft Word
Exhaust System Inspection - PDF
Inspect Exhaust Aftertreatment Components - Microsoft Word
Inspect Exhaust Aftertreatment Components - PDF
Chapter 16 – Diesel Service Procedures (page 176)
Chapter 17 – Diesel Engine Electronics (page 183)
Engine Wiring Harness Inspection - Microsoft Word
Engine Wiring Harness Inspection - PDF
Electrical Connector Terminals - Microsoft Word
Electrical Connector Terminals - PDF